I. ‘L’ Angle Profile: (according to confirmation by both parties)
Physical display drawing:
II. Process flow:
Passive uncoiling (Uncoiling and leveling two in one) → Servo hydraulic punching → Forming machine → Length cutting → Unloading
III.Machine Components in detail:
1. Uncoiler
(1) Uncoiler : Passive feeding, hydraulic expansion
(2) Loading Weight : 5T
(3) Uncoiler Coil I. D : 508mm
(4) Rolling range : 450-530mm
(5) Hydraulic uncoiler system power : 1.5kw
(6) Hydraulic pump uncoiler system : gear pump or a vane pump
(7) Leveling mechanism structure : 2-roller pinch, 7-roller
leveling
(8) Leveling roller shaft diameter : about φ52.5mm
(9) Leveling roller material : high quality 40Cr
(10) Flattening shaft heat treatment method: surface high frequency quenching treatment
1. Servo punching mechanism (hydraulic):
(1) Servo feeder power : 1.9kw
(2) Four - pillar hydraulic punching mechanism : single position
(3) Punching die : 1 set
(4) Upper and lower template material : high quality 45#carbon steel
(5) Upper and lower die material : Cr12Mov or SDK11
(7) Hardness of upper and lower die heat treatment : HRC58-62
(8) Hydraulic system power : 11KW (single circuit)
(9) Hydraulic system solenoid valve : BEIJING HUADE
(10) Hydraulic system cooling : air cooling
2. Roll Former:
(1) Main frame: High quality steel after welding and tempering
(2) Forming machine type: wall plate chain drive
(3) Shaft material: 40Cr quenching and tempering treatment (HB220-260)
(4) Shaft diameter : Φ70 (HRB Bearing)
(6) Forming machine motor power : 7.5KW (hard surface reducer)
(7) Forming machine line speed : 0-15m\min
(8) Roller way nos : 8 Nos (plus three roller regulate)
(9) Thickness : 0.5-1.5mm (stainless steel, cold rolled steel)
(10) Expanded width of rolled material: based on the actual test plate width
(11) Length limit : ±1.5mm
(12) Roll material : Ccr15 quenching treatment (HRC58-62)
(13) Roll hard chrome plating : ≥ 0.05mm
3. Hydraulic cutting(Servo tracking):
(1) Cutting type : after molding stop hydraulic cut off
(2) Cutting blade : 1 Pay.
(3) Forming cutting mold material : Cr12M0V
(4) Heat treatment of cutting blade : quenching treatment (HRC58-62)
(5) Motor power of hydraulic station : 4kw
(7) Hydraulic station oil pump : vane pump
4. Unloading Table:
(1) Structure of receiving roller : Angle welding, drum type (no power)
(2) Material receiving roller size : 1500mmx2pcs
(3)Voltage : 415v,50Hz,3ph
IV、Equipment structure:
The main machine is composed of passive Uncoiler, Servo hydraulic punching mechanism, Roller forming machine, hydraulic cutting mechanism, material receiving mechanism, hydraulic system, electronic control system, etc.
Raw Material | Type | Galvanized Sheet |
Thickness | 0.5-1.5mm | |
Performance | Speed | Max. 15m/min |
Uncoiler | Type | Hydraulic |
Capacity | 5T | |
Main Machine | Main Roller Station | 7 |
Main Drive | Hydraulic Motor or Servo Motor | |
Transmission Type | Chain | |
Cutting | Cutter Type | Hydraulic |
Cutter Material | Cr12 |