I. Profile drawing: (according to confirmation by both parties)
II. Process flow:
Automatic Unwinding -----> Guide feeding -----> Pinching and Leveling -----> Hydraulic punching -----> Roll forming -----> Hydraulic cutting -----> Output discharge table.
III. Main Component Data:
Technical parameters:
1. Uncoiler : automatic unwinding, hydraulic tensioning
2. Uncoiler load : 10T
3. Inner diameter of uncoiler : 508mm (can be customized according to
customer requirements)
4. Supporting roll range : 450-540mm
5. Motor power : 7.5kw
6. Frame: tempering treatment after welding of high-quality steel
7. Pinch feeding frame: side roller type
8. Leveling form: two rollers and seven rollers for leveling (upper 3,
lower 4 )
9. Feeding and leveling power : 7.5KW
10. Leveling roller shaft diameter : about 100mm
11. Leveling roller material : high quality 40Cr
12. Leveling shaft heat treatment : surface induction hardening
13. Leveling mechanism reducer : cycloid
14. Punching mold : 1 set
15. Material of upper and lower mold : Cr12MOV
16. Upper and lower die heat treatment : quenching HRC58-60
17. Forming machine form : Torii-type gearbox transmission (140 Torii +
Z180 gearbox)
18. Shaft material : 40Cr quenching and tempering treatment
(HB220-260)
19. Shaft diameter : Φ100 (Harbin bearing)
20. Motor power of forming machine : 37KW
21. Linear speed of forming machine : 0-10 meters \ min (excluding
punching and cutting time)
22. Number of forming lanes : 19 lanes
23. Thickness : 3.0-4.5mm
Material : Galvanized Coil (P52246-2004)
Tensile strength : 220-350mpa
24. Length : ± 1.5mm
25. Roll forming mold : 1 set
26. Blade material : Cr12mov (HRC58-62)
27. Shearing width : ≤500mm
28. Shear thickness : ≤ 5.0mm
29. Cut-off method : stop hydraulic cut-off
30. Hydraulic system power : 11KW
31. Hydraulic system oil pump : plunger pump
32. Hydraulic system with air cooling
33. Receiving rack transmission : passive
V. Machine Picture:
Raw Material | Type | Galvanized Sheet |
Thickness | 3-4.5mm | |
Performance | Speed | Max.10m/min |
Uncoiler | Type | Hydraulic |
Capacity | 10T | |
Main Machine | Main Roller Station | 16 |
Main Drive | Hydraulic Motor or Servo Motor | |
Transmission Type | Gear Box | |
Cutting | Cutter Type | Hydraulic |
Cutter Material | Cr12 |