I. Profile drawing: (according to confirmation by both parties)
II. Process flow:
Passive unloading -----> Guide feeding ----> Roll forming ----> Cut to size
-----> Discharge table.
III. Main Component Data:
1) Uncoiler (3 T):
a) Uncoiler : Passive unwinding, manual tightening
b) Uncoiler load : 3T
c) Inner diameter of uncoiler : 508mm
d) Support range : Φ450-Φ550mm
2) Forming Former:
1. Frame : tempering treatment after welding of high-quality steel
2. Forming machine form : wall plate chain drive
3. Shaft material : 40Cr quenching and tempering treatment (HB220-260)
4. Shaft diameter : Φ60 (Harbin bearing)
5. Motor power of forming machine : 7.5KW (hard gear reducer)
6. Linear speed of forming machine : 0-20 meters \ min
7. Number of molding lanes : 18
8. Thickness : 0.4-0.8mm (galvanized sheet, galvanized color steel sheet)
9. Unrolled width of rolled material : the actual test machine width
10. Length fixing : ± 1.5mm
3) Hydraulic Cutting:
1. Shearing method : hydraulic cutting after forming
2. Shear blade : 1 pair
3. Molding and cutting mold material : Cr12M0V
4. Shear blade heat treatment : quenching treatment (HRC58-62)
5. Power of hydraulic system : 4KW
7. Hydraulic station oil pump : vane pump
4) Unloading table:
1. Specification of Unloading table: 1500mm x 2 pieces (to meet the
maximum specifications of profiles)
2. Unloading table structure: roller structure, square tube welding, no power
Raw Material | Type | Galvanized Sheet |
Thickness | 0.4-0.8mm | |
Performance | Speed | Max. 20m/min |
Uncoiler | Type | Hydraulic |
Capacity | 3 T | |
Main Machine | Main Roller Station | 16 |
Main Drive | Hydraulic Motor or Servo Motor | |
Transmission Type | Chain | |
Cutting | Cutter Type | Hydraulic |
Cutter Material | Cr12 |