I. Profile drawing: (according to confirmation by both parties)
II. Process flow:
Passive uncoiling → Guide feed → Hydraulic punch hole (2 stations) → Roll forming → Cut off bending (2 stations) → Unloading
III. Components of the Machine Line:
1. Uncoiler:
(1) Uncoiler : Passive feeding, manual expansion
(2) Loading Weight : ≤ 5 T
(3) Uncoiler Coil I. D : 508 mm
(4) Rolling width range : (470 - 530) mm
2. Roll Former
(1) Main frame: High quality steel after welding and tempering
(2) Guide - pillar hydraulic punching mechanism: forward punch 2 stations
(3) Punching hole mould: 2 sets
(4) Punch hole mould up and down template material: high quality 45 carbon steel
(5) Up and down mould material : Cr12Mov or SDK11
(6) Up and down mould heat treatment hardness : HRC58-62
(7) Forming machine type: wall plate chain drive
(8) Shaft material : 40Cr quenching and tempering treatment
(HB220-260)
(10) Shaft diameter : Φ60 (HRB Bearing)
(11) Forming machine motor power : 7.5 KW (Hard tooth surface
reducer)
(12) Forming machine line speed : 0-5 m\min
(13) Roller way nos : 16 Nos
(14) Thickness : (0.7– 1.6) mm
(15) Expanded width of rolled material : The actual width of the
test plate shall prevail
(16) Length limit : ±1.5mm
(17) Roll forming mold : 1 set
(18) Roll material : 45# steel
(19) Hydraulic punching mechanism : back punch 2 stations
(including cutting off)
(20) Cut mold : Stop machine hydraulic cutting
(21) Bending mechanism : Hydraulic flip plate bending
after forming
(22) Hydraulic system power : 15 KW
(23) Hydraulic system cooling : Air cooling
(24) Hydraulic station pump : Vane pump or plunger pump
3. Unloading table:
(1) Structure of unloading roller : Angle welding, drum type (no power)
(2) Unloading roller material size : 1500mm * 2pcs
IV. Equipment structure:
The main machine is composed of passive uncoiler, Roll forming (including feeding, hydraulic cutting and unloading table), Hydraulic system, Electric control system, etc.
Raw Material | Type | Galvanized Sheet |
Thickness | 0.7-1.6 mm | |
Performance | Speed | Max. 30m/min |
Uncoiler | Type | Manual expansion |
Capacity | 5 T | |
Main Machine | Main Roller Station | 16 |
Main Drive | Hydraulic Motor or Servo Motor | |
Transmission Type | Chain | |
Cutting | Cutter Type | Hydraulic |
Cutter Material | Cr12 |