I. Profile: (according to confirmation by both parties)
II. Process flow:
Uncoiling (Passive) ------> Guide Feeding -----> Roll Forming -----> Hydraulic cutting ------> Unloading (Discharge table / Outable).
III. Main Technical data:
1. Uncoiler
(1) Uncoiler : Passive feeding, Manual expansion
(2) Loading Weight : 3 T
(3) Uncoiler Coil I. D : 508 mm
2. Roll forming machine
(1) Main frame : High quality steel after welding and tempering
(2) Forming machine type: Lifting quick change type (changing the forming frame with different specifications)
(3) Shaft material : 40Cr quenching and tempering treatment (HB220-260)
(4) Transmission mode : chain transmission
(5) Shaft diameter : Φ65 (HRB Bearing)
(6) Forming machine motor power : 11 KW (Hardened surface reducer)
(7) Forming machine line speed : 0-15 m/min
(8) Roller way nos : 24 Nos(Add a series of vertical rollers)
(9)Thickness : 0.5 - 0.8 mm (GI coated strip)
(10) Raw material width : For profile (100*75) - 327mm;
For profile (150*100) - 477mm;
For Profile (175*100) – 527mm
(11) Length tolerance : ±1.5 mm
(12) Roll material : High quality carbon steel tempering treatment (HB220-260)
(13) Roll hard chrome coating ≥ 0.05mm
3. Cutting mechanism
(1) Cutting type : After forming stop hydraulic cutting
(2) Forming cut type material : Cr12M0V
(3) Heat treatment of cut blade : quenching treatment (HRC58-62)
(4) Hydraulic system power : 3 KW
(5) Hydraulic station oil pump: Vane pump
4. Unloading table
(1) Unloading table size : 2000mm x 2 pcs
(2) Unloading table structure : Roller structure, angle steel welding, no power.
IV. Equipment structure:
The main machine is composed of Passive Uncoiler, roll forming (Including Guide feed, disc saw cut), loading table, electronic control system, etc.
V. Pipe bender: (Optional)
Equipment data:
1. Control mode : Hydraulic control
2. Hydraulic power : 3 KW
3. Max bending angle : 90 degrees
4. Auxiliary function : with shrinkage function
5. Bending machine size (mm) : 1200x650x1500
Product Pictures:
Raw Material | Type | Galvanized Sheet |
Thickness | 0.5-0.8mm | |
Performance | Speed | Max. 15m/min |
Uncoiler | Type | Hydraulic |
Capacity | 3 T | |
Main Machine | Main Roller Station | 24 |
Main Drive | Hydraulic Motor or Servo Motor | |
Transmission Type | Chain | |
Cutting | Cutter Type | Hydraulic |
Cutter Material | Cr12 |