I. Profile drawing: (according to confirmation by both parties)
Punching Details for the profile are given as below:
II. Process flow:
Automatic uncoiling → Guide Feeding → Roll forming → Hydraulic Shear → Discharge table.
III. Main Components of the Machine line:
1. Uncoiler:
1) Uncoiler type : Passive unwinding, Manual expanding,
2) Uncoiler Capacity : 5 MT
3) Feeding Width : ≤ 1100 mm
4) Uncoiler coil ID : 508 mm
2. Roll Former:
1) Main frame: High quality steel after welding and tempering.
2) Feeding guide type : side roller
3 Forming machine type : wallboard chain transmission
4) Guiding Feeding frame : Side hand wheel type
5) Wall type with chain to drive
6) Quenching and tempering treatment : (HB220– 260)
7) Shaft diameter: Φ80 quenching and tempering treatment (Harbin Bearing)
8) Forming machine motor power : 22 KW
9) Forming machine speed : 0-20 m/min
10) Roll forming stations : 17 Stations
11) Thickness : (1.6 - 2) mm (Galvanized Sheet)
12) Material : Galvanized Sheet
13) Yield Strength : 350 MPa
14) Cut length : ±1.5 mm
15) Roller material : Gcr15 quenching treatment (HRC58-62)
16) Roller hard chromium coating : ≥ 0.05 mm
3. Hydraulic Cutting:
1) Shearing method: Hydraulic punching and cutting to length after forming
2) Shearing blade material : Cr12M0V
3) Hydraulic unit motor : 7.5 KW
4) Hydraulic oil pump : vane pump or plunger pump
4. Unloading table:
(1) Unloading table size : 2000mm x 2 pcs
(2) Unloading table structure : Roller structure, angle steel welding, no power.
V. Equipment structure:
The main machine is composed of uncoiler, roller forming (Including guide feed, Hydraulic cutting, and unloading table), hydraulic system, electronic control system, etc.
Machine picture: (only for your reference)
Raw Material | Type | Galvanized Sheet |
Thickness | 1.6-2 mm | |
Performance | Speed | Max. 20m/min |
Uncoiler | Type | Hydraulic |
Capacity | 5 T | |
Main Machine | Main Roller Station | 17 |
Main Drive | Hydraulic Motor or Servo Motor | |
Transmission Type | Chain | |
Cutting | Cutter Type | Hydraulic |
Cutter Material | Cr12 |