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Decking profile (YX60-333-666) Roll Forming Line

Decking profile (YX60-333-666) Roll Forming Line

I. Profile drawing: (according to confirmation by both parties)

II.Process flow:

Passive uncoiling ----> Guide Feeder ----> Roll forming ----> Length cutting ----> Discharge table.

III. Main Components of the Machine Line:

1. Uncoiler:

(1)   Uncoiler                    : Passive feeding, manual expansion

(2)   Loading Weight              : ≤5 MT

(3)   Uncoiler Coil I. D            : 508 mm

(4)   Feeding width                 : ≤1000 mm

2.     Roll Former:

(1)   Main frame: High quality steel after welding and tempering

(2)   Forming machine type         : Wall plate chain drive.

(3)   Shaft material                        : 40Cr quenching and tempering treatment (HB220-260)

(4)   Shaft diameter                       : Φ85 Tempering treatment (HRB Bearing)

(5)   Forming machine motor power         : 30 KW (15KW×2)

(6)   Forming machine line speed            : 0-20 m\min

(7)   Roller way nos                                     : 30 nos

(8)   Thickness                                : 0.8-1.2 mm (Galvanized steel)

(9) Material yield strength                      : 350 MPa

(10) Length Limit                                        : ±1.5 mm

(11) Roll material                                        : Gcr15 quenching treatment (HRC58-62)

(12) Roll hard chromium coating             : ≥ 0.05 mm

3. Hydraulic Cutting:

(1)   Cutting type                                          : Hydraulic cutting after forming

(2)   Forming cut type material                  : Cr12M0V

(3)   Heat treatment of cut blade               : quenching treatment (HRC58-62)

(4)   Hydraulic system power              : 7.5 KW

(5)   Hydraulic station oil pump          : vane pump or plunger pumps

4. Unloading  table:

(1)  Unloading table size                    : 2000mm x 2 pcs

(2)   Unloading  table structure            : Roller structure, angle steel welding, no power.

 

 

 

IV. Equipment structure:

The main machine is composed of passive uncoiler, roller forming (Including guide feed, Hydraulic cutting, and unloading table), hydraulic system, electronic control system, etc.

MACHINE PICTURE: (Just for your reference)

 

 

Specification
Raw Material Type Galvanized Sheet
Thickness 0.8-1.2mm
Performance Speed Max. 20m/min
Uncoiler Type Hydraulic
Capacity 5 T
Main Machine Main Roller Station 30
Main Drive Hydraulic Motor or Servo Motor
Transmission Type Chain
Cutting Cutter Type Hydraulic
Cutter Material Cr12
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