I. Profile drawing: (according to confirmation by both parties)
II. Process flow:
Automatic uncoiling → Guide Feeding → Roll forming → Hydraulic Shear → discharge table.
III. Components of the machine line:
1. Uncoiler:
1. Uncoiler type : Automatic uncoiler, Hydraulic expanding,
2. Uncoiler Capacity : 5 T
3. Motor power : 5.5 KW.
4. Feeding Width : 1220 mm
5. Hydraulic power : 3 KW
6. Uncoiler coil ID : 508 mm
2. Roll Former:
1) Main frame: High quality steel after welding and tempering
2) Feeding guide type : side roller
3) Forming machine type : wallboard chain transmission
4) Guiding Feeding frame : Side hand wheel type
5) Wall type with chain to drive
6) Quenching and tempering treatment (HB220 – 260)
7) Φ95 quenching and tempering treatment (Harbin Bearing)
8) Forming machine motor power : 2 * 18.5 KW
9) Forming machine speed : 0-15 m/min
10) Roll forming stations : 28 Stations
11)Thickness : (0.8 - 1.5) mm
12) Cut length : ±1.5 mm
13) Roller material : 45# steel
14) Roller hard chromium : ≥ 0.05 mm
3. Hydraulic Cutting:
1) Shearing way : Hydraulic shearing
2) Shearing blade material : Cr12M0V
3) Heat treatment method of shear blade : Quenching treatment (HRC58-62)
4) Hydraulic unit motor : 7.5 KW
5) Hydraulic oil pump : gear pump
4. Unloading Table:
(1) Unloading table size : 2000mm x 2 pcs
(2) Table structure : Roller structure, angle steel welding, no power.
Machine picture: (only for your reference)
IV Equipment structure:
The main machine is composed of automatic uncoiler, roller forming (Including guide feed, Hydraulic cutting, and unloading table), hydraulic system, electronic control system, etc.
Raw Material | Type | Galvanized Sheet |
Thickness | 0.8-1.5 mm | |
Performance | Speed | Max.15 m/min |
Uncoiler | Type | Hydraulic |
Capacity | 5 T | |
Main Machine | Main Roller Station | 28 |
Main Drive | Hydraulic Motor or Servo Motor | |
Transmission Type | Chain | |
Cutting | Cutter Type | Hydraulic |
Cutter Material | Cr12 |