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Decking profile (YX51-324-972) Roll Forming Line

Decking profile (YX51-324-972) Roll Forming Line

I. Profile drawing: (according to confirmation by both parties)

II. Process flow:

Automatic uncoiling → Guide Feeding → Roll forming → Hydraulic Shear → discharge table.

III. Components of the machine line:

1. Uncoiler:

1. Uncoiler type                      : Automatic uncoiler, Hydraulic expanding,

2. Uncoiler Capacity             : 5 T

3. Motor power                      : 5.5 KW.

4. Feeding Width                  : 1220 mm

5. Hydraulic power                : 3 KW

6. Uncoiler coil ID                  : 508 mm

2. Roll Former:

1)    Main frame: High quality steel after welding and tempering

2) Feeding guide type                         : side roller

3) Forming machine type                   : wallboard chain transmission

4) Guiding Feeding frame                 : Side hand wheel type

5) Wall type with chain to drive

6) Quenching and tempering treatment (HB220 – 260)

7) Φ95 quenching and tempering treatment (Harbin Bearing)

8) Forming machine motor power           : 2 * 18.5 KW

9) Forming machine speed                    : 0-15 m/min

10) Roll forming stations                           : 28 Stations

11)Thickness                                : (0.8 - 1.5) mm

12) Cut length                                            : ±1.5 mm

13) Roller material                                     : 45# steel

14) Roller hard chromium                        : ≥ 0.05 mm

3. Hydraulic Cutting:

1) Shearing way                                                : Hydraulic shearing

2) Shearing blade material                              : Cr12M0V

3) Heat treatment method of shear blade     : Quenching treatment (HRC58-62)

4) Hydraulic unit motor                                     : 7.5 KW

5) Hydraulic oil pump                                       : gear pump

4. Unloading Table:

(1)   Unloading table size                    : 2000mm x 2 pcs

(2)  Table structure            : Roller structure, angle steel welding, no power.

Machine picture: (only for your reference)

IV Equipment structure:

The main machine is composed of automatic uncoiler, roller forming (Including guide feed, Hydraulic cutting, and unloading table), hydraulic system, electronic control system, etc.

 

Specification
Raw Material Type Galvanized Sheet
Thickness 0.8-1.5 mm
Performance Speed Max.15 m/min
Uncoiler Type Hydraulic
Capacity 5 T
Main Machine Main Roller Station 28
Main Drive Hydraulic Motor or Servo Motor
Transmission Type Chain
Cutting Cutter Type Hydraulic
Cutter Material Cr12
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