I. Profile drawing: (according to confirmation by both parties)
II. Process flow:
Decoiler -----> Guide feeding ------> Leveling and straighten ------> Hydraulic cutting ------> Roll forming -----> Output discharge table.
III. Main Technical Data:
1.Uncoiler :
1) Manual Unwinder: 5 T
2) Capacity of Uncoiler : 5 T
3) Material width (max) : 500mm
4) Inner diameter for coil : Ф440mm - 530mm
5) Out diameter : Ф1500mm
2. Feeding guide & Straighten device:
1). Pre-cutting before roll forming which no need to change cutting mould.
2). Material of punching and cutting blade: Cr12mov
3). Power for cutting: Hydraulic power 7.5 KW.
3. Hydraulic system pre-cutting device:
1). Material of punching and cutting blade: Cr12mov,
2). Power for cutting: Hydraulic power 7.5KW.
4. Roll Former:
1) Fit for raw material: Forming thickness 1.5.0-3.2mm, Q235, Q345 galvanized steel and hot rolled steel
2) Roll forming station : 17 stations
3) Rectify rollers : 3 stations
4) Diameter of roller shaft : Ф85mm (diameter of roller shaft: Ф85mm)
5) Material of roller shaft : 45 # steel
6) Roller material : Gcr15 bearing steel, forged and quenched hardness HRC58-62 ° (Roller material: bearing steel Grc15, forging and quenching hardness 58-62 °)
7) Roller process: CNC lathe processed
8) Motor for height adjusting: 2x 075KW (power of height adjusting host: 2x0.75KW)
9) Motor for width adjusting: 1 * 1.5KW
10) Transmission: High strength Chain
11) Roll forming speed: 10-15m / min (not include punching & cutting time)
Forming speed: 10-15m / min (excluding punching and cutting time)
5. Unloading table:
1. Specification of unloading table: 3000mm x 2 pieces (to meet the
maximum specifications of profiles)
2. Unloading table structure: roller structure, square tube welding, no power
IV. Machine Picture:
Total Area for production line: 14m length x width 2.5m
Total weight will be about: 8T
Raw Material | Type | Galvanized Sheet |
Thickness | 1.5-3.2 mm | |
Performance | Speed | Max. 15m/min |
Uncoiler | Type | Hydraulic |
Capacity | 5T | |
Main Machine | Main Roller Station | 17 |
Main Drive | Hydraulic Motor or Servo Motor | |
Transmission Type | Chain | |
Cutting | Cutter Type | Hydraulic |
Cutter Material | Cr12 |