I. Profile drawing: (according to confirmation by both parties)
Punching Details:
II. Process flow:
Passive uncoiling -----> Guide Feeding -----> Hydraulic Punching -----> Roll forming -----> Hydraulic Shearing -----> Discharge table.
III. Components of the Machine Line:
1. Uncoiler:
(1) Uncoiler : Passive uncoiler, Manual expanding,
(2) Loading Capacity : 5 T
(3) Motor power : 5.5 KW
(4) Hydraulic power : 3 KW
(5) Uncoiler coil ID : 508mm
(6) Uncoiler coil range : 450-540mm
2. Hydraulic Punching Unit:
(1) Punching mold : 2 sets
(2) Plate type specific size : in line with national construction molding plate GBT/12755-91
3. Roll Former:
(1) Frame : Tempering treatment of high quality section steel after welding.
(2) Pinch rolls feeding guide type : side roller type
(3) Forming machine type : wallboard chain transmission
(4) Wall type with chain to drive
(5) Shaft material : 40Cr quenching and tempering treatment (HB220-260)
(6) Φ70 quenching and tempering treatment (Harbin Bearing )
(7) Forming machine motor power : 11 KW (hard surface reducer)
(8) Forming machine speed : 15-20 m/min
(9) Roll forming stations : 10 stations
(10) Rolling thickness : 2 mm
(11) Rolling Expanded material width : Based on the actual test plate width
4. Hydraulic Shearer:
(1) Hydraulic unit motor : 7.5 KW
(2) Hydraulic oil pump : Gear pump or vane pump
(3) Shearing blade material : Cr12M0V
(4) Shearing way : hydraulic shearing
(5) Cut length tolerance : ±1.5mm
(6) Heat treatment method of shear blade : Quenching treatment (HRC58-62)
5. Unloading table:
(1) Unloading table size : 2000mm x 2 pcs
(2) Unloading table structure : Roller structure, angle steel welding, no power.
(3) Voltage : 415V, 50Hz, 3phase (as per user)
Raw Material | Type | Galvanized Sheet |
Thickness | 2mm | |
Performance | Speed | Max. 20m/min |
Uncoiler | Type | Manual expanding |
Capacity | 5T | |
Main Machine | Main Roller Station | 10 |
Main Drive | Hydraulic Motor or Servo Motor | |
Transmission Type | Chain | |
Cutting | Cutter Type | Hydraulic |
Cutter Material | Cr12 |