I. Profile drawings: [3 Profiles in One Machine]

II. Process flow:

Passive unwinding ----> Guide Feeding ----> Pinching and Leveling ----> Roll forming -----> Fixed-length hydraulic cutting (servo tracking) -----> Discharge

III. Main Components of the Machine Line:

1) Uncoiler:

i.        Uncoiler                : Passive Unwinding, manual tightening.

ii.        Uncoiler load        : 4 T

i.        Inner diameter of uncoiler                : 508 mm

ii.        Supporting roll range                         : φ450-540 mm

2) Leveler & Forming machine:

i.    Main frame : tempering treatment after welding of high-quality steel

ii.    Pinch feeding frame                   : side roller type

iii.    Two-roller pinch, seven-roller leveling

iv.    Leveling roller shaft diameter    : about 90mm

v.     Leveling roller material               : high quality 40Cr

vi.    Leveling shaft heat treatment    : surface induction hardening

vii.    Forming machine form                       : cast iron torii-style chain drive

viii.    Shaft material   : 40Cr quenching and tempering treatment (HB220-260)

ix.    Shaft diameter                                    : Φ80 (Harbin bearing)

x.     Motor power of forming machine     : 15 KW (hard gear reducer)

xi.    Linear speed of molding machine   : 0-18 meters\min (excluding cutting time)

xii.    Number of forming lanes                  : 16 lanes

xiii.    Rolling thickness                                : 1.5 mm

xiv.    Rolled material unfolding width        : the actual test machine plate width shall prevail

xv.     Length fixing                                        : ± 1.5 mm

xvi.    Roll forming mould                             : 1 set (specifications of different widths are completed by replacing the looper)

- (100x50mm / 120x50mm / 140x50mm)

xvii.    Roller material                              : Gcr15 quenching treatment (HRC58-62)

xviii.    Roll hard chromium plating        : ≥ 0.05mm

xix.    Shearing method           : hydraulic cutting after forming (Servo tracking)

xx.     Servo Motor Power       : 4.4 KW

xxi.    Shear blade                                         : 3 Sets (1 Set for each profile)

xxii.    Blade material                                     : Cr12mov (HRC58-62)

xxiii.    Power of hydraulic system                : 7.5 KW

xxiv.    Solenoid valve voltage                      : 24V (safety voltage)

3) Unloading  table:

Structure of unloading roller          : Angle welding, drum type (no power)
Unloading roller material size       : 2000mm * 2pcs

4) Crimping Machine:

i.    Number of forming lanes                  : 5 lanes

ii.    Transmission method                        : cast iron torii chain drive

iii.    Front and rear guide rollers               : adjustable

iv.    Motor power                                        : 5.5 KW