I. Profile: (according to confirmation by both parties)
Punching Details:
II. Process flow:
5T manual decoiler -----> Lateral holes punching -----> Corner cut (42mm) -----> Corner cut (52mm) -----> Corner cut (90mm) -----> Roll Forming -----> Hydraulic cutting & bending combination mould -----> Output Discharge.
II. Machine Component details:
1. 5T Manual Decoiler:
1) Single head decoiler : hydraulic inner expansion
2) Coil weight (Max):5 T
3) Coil diameter (Max) : 1600 mm
4) Coil Width (Ma) : 800 mm
2. Guiding, 2 pinch rolls feeding and 7 rolls leveling:
1) We adopt 2 pinch rolls for feeding, rolls diameter 90mm
2) We adopt 7 rolls leveling (3 top rolls and 4 bottom rolls for leveling)
3) Pinch rolls and leveling rolls material :40Cr
4) Pinch rolls and leveling rolls width : (max) 800mm
5) Leveling motor power: 7.5 KW
3. Hydraulic punching press machine and punching moulds:
1) Hydraulic station power : 7.5 KW
2) Mould material : Cr12HRC58-62
4. Roll Former:
1) Main powr : 15KW, made in china (2 * 7.5KW)
2) Machine frame structure : Cantilever structure and the width can
be adjustable automatically.
3) Forming station: 22 or 24 Nos
4) Diameter of shaft : ¢75mm
5) Material of shaft : 45#steel
6) Thickness : 0.4--1.2mm, G350Mpa galvanized steel,
Pre-painted steel etc.
7) Material of the roller : GC15 quenched HRC58-62 ,chromed on
the surface
8) Way of cutting and bending: hydraulic post-cutting and bending combination mould.
9) Cutting power : 7.5KW
10) Cutting blade material: Cr12 HRC58-62
11) Bending mould material: Cr12,HRC58-62
12) Cutting length tolerance : +/-0.5mm
Cantilever structure:
5. Cutting & bending combination mould:
6. Unloading Tables:
To support the finished panels.
The table is 2 pcs * 2m long tables.
It is consists of sliding rolls, welded angles
The height will be designed according to the machine height
7. Hydraulic Station:
III. The components of the whole line:
5Tmanual decoiler, holes Punching & corner cut, Roll forming Machine,Hydraulic Cutting & bending mould combination, Run-out table,Electric control panel,Hydraulic system
Raw Material | Type | Galvanized Sheet, Pre-painted steel |
Thickness | 0.4-1.2 mm | |
Performance | Speed | Max. 30m/min |
Uncoiler | Type | Hydraulic |
Capacity | 5 T | |
Main Machine | Main Roller Station | 24 |
Main Drive | Hydraulic Motor or Servo Motor | |
Transmission Type | Chain | |
Cutting | Cutter Type | Hydraulic |
Cutter Material | Cr12 |