I. Profile drawings: (according to confirmation by both parties)
II. Process flow:
Uncoiling ------> Guide feeding ------> Roll forming -----> Hydraulic Shear-----> Discharge table.
III. Main Technical Parameter:
1. Suitable materials : Galvanized steel strip: 0.35-0.6mm
2. Material width : 200mm.
3. loading weight :1000KG
4. Forming speed : 0-30 m / min
5. Feeding accuracy : L≤3000mm ± 1.0 (related to material quality)
6. Straightness accuracy : L≤1000mm ± 2.0 (related to material quality)
7. Power supply voltage : 415 V, 50Hz, 3Ph
8. Feeding direction : As per user
9. Machine color : blue and orange red or as per buyer
10. Machine weight : 4500KG
11. Machine size :6800×1100×1100MM
IV. Main Component Data:
Name | Model/name | Qty. | instructions |
1. Single head material rack | ML-200 | 1 set | Passive uncoiling, manual expansion |
2. Main engine forming system | Feeding guide device | 1 set | horizontal direction |
Horizontal frame | 10 Nos | The lower shaft is active and the upper shaft is passive; the roller is between the two standing house plates. | |
Cut-off system | 1 set | Auto length setting, hydraulic cutting | |
3. Unloading table | 1 set | With finished unloading rack | |
4. Electric control system | 1 set | PLC Control system |
1. Uncoiling/leveling machine
(1) Function : single head
(2) Roll support : cantilever
(5) Loading Capacity : 1000KG
(6) Coil I.D : 350MM
(7) Coil O.D : 520MM
(8) Uncoiler power : no power
2. Roll Former:
1) Frame: Welding the overall structure from profiled steel,Frame bottom plate thickness: 20mm,side plate:8mm.
2) Standing house side panel:10 nos independent standing house forming L-shaped.
3) Roller material: Cr12MOV
4) Shaft diameter : Φ48 mm,45 # steel
5) Forming size : 35/45/55×35mm
6) Straightening and shaping: adopts single-channel stick-wheel structure, adjustable up, down, left and right.
7) Transmission way : Wave box
8) Roller way qty. : 10 NOS.
9) Forming machine form : from left to right or as per buyer
10) Forming speed : 0-30m/min
11) Motor power : 5.5 KW
12) Frequency converter : 5.5 KW
3. Hydraulic cut off: (no waste)
1) Adopt hydraulic pressure to cut off power, hydraulic station built-in main engine.
2) Cutting method: Hydraulic track cut
3) Motor power : 5.5 KW
4) Track cut off the synchronous belt:width - 80×thickness10mm
5) Track cut off the (linear) screw:25 mm
6) Tank size : 1000×600×600mm
7) Tank capacity : 200L
4. Unloading table:
(1) Material receiving roller size : 4000mm
(2) Structure : Square tube welding, surface paving
4. Electric control system:
(1) Frequency control of motor speed control of main drive motor, Equipped with PLC programmable controller, Rotary encoder controls length.
(2) With 10 inch color touch screen, control mode: touch screen and button control
(3) With a handheld controller
Machine picture:
V. Working environment:
Environment temperature: -10℃~+40℃.
Relative air humidity: no more than 60% when +40℃, and no more than 95% when +25℃.
There is no material may cause explosion, nor gas that may corrode metal or damage insulating layer, and no conductive dust.
No rains or snows.
Power supply: voltage 415V±10%, 3-phase, frequency between 49.5-50.5 HZ
Raw Material | Type | Galvanized Sheet |
Thickness | 0.36-0.6mm | |
Performance | Speed | Max. 30m/min |
Uncoiler | Type | Manual Expansion |
Capacity | 3 T | |
Main Machine | Main Roller Station | 10 |
Main Drive | Hydraulic Motor or Servo Motor | |
Transmission Type | Chain | |
Cutting | Cutter Type | Hydraulic |
Cutter Material | Cr12 |