I. Profile drawing: (according to confirmation by both parties)
II. Process flow:
Passive Uncoiling -----> Guide Feeding -----> Roll forming -----> Punching -----> Hydraulic Shear -----> Discharge table.
III. Components of the Machine line:
1. Hydraulic Uncoiler:
1) Uncoiler type : Passive unwinding, Manual expanding.
2) Uncoiler Capacity : 3 MT
3) Feeding Width : ≤ 300 mm
4) Uncoiler Coil ID : Φ 508 mm
2. Roll Former:
1) Forming machine guide feeding rack form : lateral hand wheel type
2) Forming machine form : wall plate chain drive
[Different specifications only need to replace the (Cassette) forming frame]
3) Roll Stations: ‘C’ Section [Profile – 1] Cassette-1 : 14 Nos
Strut Channel [Profile – 2] Cassette – 2 : 17 Nos
4) Shaft diameter : Φ 70mm
5) Motor power of forming machine : 11 KW (share)
6) Linear speed of molding machine : 0-15 m\min
(Does not include punching and cutting time)
7) Frame adopts : I-beam welding
8) Rolling thickness : (1.5 - 2.0) mm
9) Length Accuracy : 10m ± 1.5mm
10) Roll material: single-piece forged bearing steel GCr15, quenched twice by fine turning, quenching hardness : HRC58-62°, hard chrome plating.
11) Blade material : Gcr12mov (2 pairs)
12) Punching mold: 2 sets of core-pulling molds (four guide pillars, ball and guide pillars are precisely guided, the upper and lower mold bases are high-quality 45#, all stripper plates, lower templates, and punch inserts are imported SKD11, and other templates are Cr12MoV ,)
3. Hydraulic station:
1) Hydraulic motor : 5.5 KW
4. Unloading table:
(1) Unloading table size : 1500mm x 2 pcs
(2) Unloading table structure : Roller structure, angle steel welding, no power.
Machine picture: (only for your reference)
V. Equipment structure:
The main machine is composed of uncoiler, 2 Nos of Roll forming Cassettes (Including Guide feed, Punching, Hydraulic cutting) Un-loading table), Hydraulic system, Electronic control system, etc.
Raw Material | Type | Galvanized Sheet |
Thickness | 1.5-1. 2mm | |
Performance | Speed | Max. 15m/min |
Uncoiler | Type | Manual |
Capacity | 3 T | |
Main Machine | Main Roller Station | 14 |
Main Drive | Hydraulic Motor or Servo Motor | |
Transmission Type | Chain | |
Cutting | Cutter Type | Hydraulic |
Cutter Material | Cr12 |