I. Profile Drawing: (according to confirmation by both parties)
II. Process flow:
Passive unloading -----> Guide Feeding -----> Roll forming -----> Hydraulic Shearing -----> Discharge table.
III. Main Component Data:
1. Uncoiler(2 nos)
(1) Uncoiler : Passive feeding,manual expansion
(2) Loading Weight : 3T
(3) Uncoiler Coil I. D : 508mm
(4) Rolling range : 450-550mm
2. Roll forming machine
(1) Main frame: High quality steel after welding and tempering, Structure.
(2) Forming machine type: Wall plate chain drive.
(3) Shaft material : 45Cr quenching and tempering treatment (HB220-260)
(4) Shaft diameter : Φ70mm (CNC machine processing)
(5) Forming machine motor power : 7.5KW (Hardened surface reducer)
(6) Forming machine line speed : 0-20m\min (excluding cutting time)
(7) Roller way nos :18 nos
(8) Roller hardness : 48-52,surface chrome
(9) Thickness : 0.4-0.8mm (Galvanized steel, Galvanized color steel plate)
(10) Raw material width: width of the actual test plate shall prevail
(11) Length accuracy : ±1.5mm
(12) Transmission way : 1 inch chain drive
3. Cutting mechanism
(1) Cutting type : Hydraulic cutting after forming
(2) Cutting mould material : Alloy tool steel, quenching treatment (HRC58-62)
(3) Cutting blade : 1 pair
(4) Forming cut type material : Alloy tool steel
(5) Length accuracy : ±1.5mm
(6) Heat treatment of cut blade : quenching treatment (HRC58-62)
(5) Hydraulic system power : 5.5kw
(6) Hydraulic station oil pump : vane pump
4. Unloading table
(1) Unloading table size:1500mm x 2 pcs
(2) Unloading table structure:Roller structure, angle steel welding, no power.
Machine picture: (wall panel),
[Machine Size(L*W*H): (7m * 1m * 1.5m).
Raw Material | Type | Galvanized Sheet |
Thickness | 0.4-0.8mm | |
Performance | Speed | Max. 20m/min |
Uncoiler | Type | Hydraulic |
Capacity | 3 T | |
Main Machine | Main Roller Station | 18 |
Main Drive | Hydraulic Motor or Servo Motor | |
Transmission Type | Chain | |
Cutting | Cutter Type | Hydraulic |
Cutter Material | Cr12 |