I. Profile drawing: (according to confirmation by both parties)
II. Process flow:
Passive uncoiling ----> Guide Feeder ----> Roll forming ----> Length cutting ----> Discharge table.
III. Main Components of the Machine Line:
1. Uncoiler:
1). Uncoiler : Automatic uncoiler, hydraulic expanding,
2). Loading weight : ≤ 5 T
3). Motor power : 5.5 KW
4). Hydraulic power : 3 KW
5). Uncoiler I.D : 508 mm
2. Roll Former:
(1) Main frame: High quality steel after welding and tempering
(3) Forming machine type : wallboard chain drive transmission
(4) Guiding Feeding frame : Side hand wheel type
(5) Shaft material : Quenching and tempering treatment (HB220-260)
(6) Shaft diameter : Φ95 quenching and tempering treatment (Harbin Bearing)
(7) Forming machine motor power : 2 * 18.5 KW
(8) Forming machine speed : 0-15 m/min
(9) Roll forming stations : 28 stations
(10) Thickness : 0.8-1.5 mm
(11) Material yield strength : 350 MPa
(12) Length tolerance : ±1.5 mm
(13) Roller material : #45 steel.
(14) Roller hard chromium ≥ 0.05mm
3. Hydraulic Shearer:
(1) Shearing type : Hydraulic cutting after forming
(2) Forming cut type material : Cr12M0V
(3) Heat treatment of cut blade : Gcr15 quenching treatment (HRC58-62)
(4) Hydraulic unit motor : 7.5 KW
(5) Hydraulic oil pump : Vane pump or plunger pump.
4. Unloading table:
(1) Unloading table size : 2000mm x 2 pcs
(2) Unloading table structure : Roller structure, angle steel welding, no power.
IV Equipment structure:
The main machine is composed of passive uncoiler, roller forming (Including guide feed, Hydraulic cutting, and unloading table), hydraulic system, electronic control system, etc.
MACHINE PICTURE: (Just for your reference)
Raw Material | Type | Galvanized Sheet |
Thickness | 0.8-1.5mm | |
Performance | Speed | Max. 15m/min |
Uncoiler | Type | Hydraulic |
Capacity | 5 T | |
Main Machine | Main Roller Station | 28 |
Main Drive | Hydraulic Motor or Servo Motor | |
Transmission Type | Chain | |
Cutting | Cutter Type | Hydraulic |
Cutter Material | Cr12 |