I. Profile drawing: (only for you reference)

Holes punching stations: (holes diameter will be confirmed by the customer)

1. Main technical parameters:

1.1 Technical parameters of machine

1.1.1 Area of production line          : length 38m x width 3.5m x height 5m

1.1.2 Feeding direction                    : from left side to right side

1.1.3 Power                                              : 380V, 50Hz, 3 phase

1.1.4 Pneumatic station                   : pressure 0.-0.7MPa.,0.5M³/min.

1.1.5 Hydraulic oil                             : 46# Hydraulic oil

1.1.6 Gear oil                                     : 18# gear oil

      1.2 Main technical parameters

1.2.1 Width of material sheet                               : 200-950mm

1.2.2 Thickness of material sheet                       : 1.0~1.5mm

1.2.3 Material                                                          : cold steel coil / Hot steel coil

1.2.4 Line speed with punching                          : 2-5 M/min

1.2.5 Length of finished product                         : 2000-6000mm       (2440/3000mm)

1.2.6 Straightness tolerance of finished product     : 1—1.5 mm /1500 mm

1.2.7 Angle tolerance of finished product                 : ≤±1.5/1000mm

1.2.8 Anti-hazard classification of motor                   : ExdIICT4

1.2.9 Grade of Protection of motor                                   : IP55

1.2.10 Total power                                                               : about 65KW

2.Forming product range:

2.1 Cable tray, Maximum thickness            : 1.0~1.5mm

2.2 Width of product                                       : 50-600mm

2.3 Maximum height of product                    : 150mm

3. General structure of equipment:

3.1 Manufacturing technique:

3.1.1 2 Scheme drawing of production line:

II.  Equipment consists:

 Auto-De-coiler --- leveling machine --- Servo feeding machine --- Punching press --- Hydraulic cutting --- Feeding frame --- Forming machine --- Collection table

4.2 General structure of equipment

4.2.1 Auto de-coiler BSD-1000

BenQ Digital Camera

• Width of material sheet               : 200-950mm,
• Thickness of material sheet : 1.0~1.5mm
• Inner diameter                              : ф 508mm
• Range of expanding                           : ф 480-520 mm
• Maximum outer diameter            : ф 1300mm, loading: ≤5T
• Power of motor                             : 5.5kw frequency controlled
• Type of expand                            : hydraulic expanding.
• Type of press coiler                     : air-powered press
• Feeding speed                             : 0-10m/min, adjustable.

4.2.2 Leveling machine BSL-1000

BenQ Digital Camera

1. Working roller                      : Nine rollers type leveling machine

4.2.3 BSNCF-1000 servo feeding machine

BenQ Digital Camera

1. Function : Material feeding
2. Feature : Uses the servo motor-driven .Multistage type feeding: May input 10 group of different feeding lengths, The liquid crystal touching screen demonstrated is advantageous for the change, establishes various technical parameters. The auto-induction start system and the punch press linkage (control punch press start).

4.2.4 Punching press

 Only for reference!

1. Type of punching press: JF21-200
2. Punching press: Uses the steel plate welding fuselage, the rigidity is strong with good appearance .Uses the combined type air operated friction clutch.

4.2.5 Hydraulic cutting device

BenQ Digital Camera

1. Type:hydraulic cutting
2. Punching mouldis located end of hole punching section, it is separate operation device, the servo-feeder to position the length and cutting.

  The material of cutting blade is Cr12MoV, can the working piece without burr and also have the feature of easy change and long service life.

4.2.6 Convey guide station

BenQ Digital Camera

1. Type: Power roller wheeled( conveying the material)
2. Function and structure: Can feed the sheet to the forming machine smoothly, the guide device is composed by the air cylinder. The guide wheel may adjust conveniently, adapts the different width sheet
3. Technical parameter    : Material width 200---1050mm

4.2.7 Main forming machine

1. Type      : double hanger gearing drive. Forming width is adjusted by automatic forming wall moving, it also can adjust height quickly.
2. Technical parameter:

• Forming station                                        : 22stations
• Width of feeding                                       : 200～950mm
• Bearings diameter of forming mould    : 65mm
• Distance of level rollers                           ：about350-550mm
• Power of motor                                         : 15kw
• Production speed                                     : 3-6m/min