I. Profile drawing: (according to confirmation by both parties)
II. Process flow:
Passive uncoiling → Guide Feeding → Forming machine → Hydraulic cutting → Unloading.
III. Components of the Machine Line:
1. Uncoiler:
(1) Uncoiler : Passive feeding, Manual expansion
(2) Loading Weight : 4 T
(3) Uncoiler Coil I. D : 508mm
(4) Rolling range : 450-540mm
2. Roll Former:
(1) main frame: High quality steel after welding and tempering
(2) Pinch Feeding frame type: Side roller type
(3) 2 roller pinch, 7 roller leveling
(4) Leveling roller diameter : about 70mm
(5) Leveling roller material: high quality 40Cr
(6) Leveling shaft heat treatment type: surface high frequency quenching treatment
(7) Forming machine type : wall plate chain drive
(8) Shaft material: 40Cr quenching and tempering treatment (HB220-260)
(9) Shaft diameter : Φ70 (Harbin Bearing)
(10) Forming machine motor power : 11 KW (Hardened surface reducer)
(11) Forming machine line speed : 0-15 m\min (excluding cut-off time)
(12) Roller (Stations) : 15 nos
(13) Thickness : (1.5-2) mm
(15) Length limit: ±1.5mm
(16) Roll forming mould : 1 set
(17) Roll material : Gcr15 quenching treatment (HRC58-62)
(18) Cutting method: hydraulic cutting after forming
(19) Hydraulic station power : 5.5 KW
3. Unloading table:
(1) Unloading table size : 2000mm x 2 pcs
(2) Unloading table structure: Roller structure, angle steel welding, no power.
IV. Machine Photo: (just for your reference)
Raw Material | Type | Galvanized Sheet |
Thickness | 1.5-2mm | |
Performance | Speed | Max. 15m/min |
Uncoiler | Type | Manual expansion |
Capacity | 4T | |
Main Machine | Main Roller Station | 15 |
Main Drive | Hydraulic Motor or Servo Motor | |
Transmission Type | Chain | |
Cutting | Cutter Type | Hydraulic |
Cutter Material | Cr12 |