I. Profile drawing: (according to confirmation by both parties)
II.Process flow:
Passive unloading -----> Guide Feeding -----> Roll forming -----> Hydraulic Shearing -----> Discharge table.
III.Machine Component Details:
1. Uncoiler:
(1) Uncoiler : Passive feeding, manual expansion
(2)Loading Weigh: 3T
(3) Uncoiler Coil I. D : 508mm
(4) Rolling range : 450-540mm
2. Roll Former
(1) Main frame: High quality steel
(2) Leveler structure : 2-roll pinch, 7-roll leveling
(3) Shaft material : 40Cr
(4) Shaft diameter : Φ80 mm
(5) Leveling shaft heat treatment mode : surface high-frequency quenching treatment.
(6) Forming machine type: wall plate type chain drive
(7) Motor power : 11KW
(8) Forming machine line speed: 0-20 m\min (excluding cut-off time)
(9) Roller way nos. : Hoisting the corresponding unit when producing different size:
(10) Rolling Stations: 16 Nos + (Series of auxiliary rollers)
(11) Rolling thickness: 0.8-1.5mm
(12) Expanded width of rolled material : The actual width of the test plate shall prevail
(13) Length Accuracy: ±1mm
(14) Roll material: Gcr15 quenching treatment (HRC58-62)
(15) Roll hard chromium plating thickness : 0.05 mm
3. Hydraulic Shearer:
(1) Cutting type: 45° hydraulic cutting after forming (no scrap)
(2) Cutting blades : 1 pair
(3) Forming cut type material : Cr12M0V
(4) Heat treatment of cut blade : quenching treatment (HRC58-62)
(5) Motor power of hydraulic station : 5.5kw
(6) Hydraulic station oil pump: vane pump
(1) Unloading table size: 2000mm * 2 pcs
(2) Unloading table structure : Roller structure, angle steel welding, no power.
Raw Material | Type | Galvanized Sheet |
Thickness | 0.8-1.5 mm | |
Performance | Speed | Max. 20m/min |
Uncoiler | Type | Manual Expansion |
Capacity | 3 T | |
Main Machine | Main Roller Station | 7 |
Main Drive | Hydraulic Motor or Servo Motor | |
Transmission Type | Chain | |
Cutting | Cutter Type | Hydraulic |
Cutter Material | Cr12 |